Production
Sawing
Using state-of-the-art sawing technologies, we create precise cuts as the basis for high-quality hydraulic components.
Drilling / deep drilling
Precise drilling and deep drilling processes enable us to ensure the necessary precision for complex components.
Turning
CNC turning technologies enable us to produce even the most demanding contours with the highest precision.
Milling
Using innovative milling processes, we manufacture complex geometries that are precisely tailored to your requirements.
Grinding
Fine grinding ensures perfect surfaces and dimensional accuracy – a decisive quality factor in hydraulic manufacturing.
Our state-of-the-art cleaning technologies guarantee particle- and grease-free components. This is how we ensure the flawless functioning of your hydraulic systems.
We use certified welding processes to join materials permanently and reliably. The result is stable and resilient assemblies for tough applications.
We assemble individual components into complete hydraulic systems – precisely, efficiently and to the highest quality standards.
Every component undergoes rigorous testing processes. This enables us to guarantee maximum safety, reliability and comprehensive quality assurance.
At the end of production, we test complete systems and products under realistic conditions. This ensures that every product fully meets customer requirements.
In addition to mechanical manufacturing, we also integrate software solutions into our systems. This enables us to guarantee a perfect combination of hardware and intelligent control technology.
Logistics
Our EDI system complies with VDA standards, ensuring smooth, digital data exchange. This means your orders and deliveries are processed transparently and efficiently at all times.
Through intelligent container management, we ensure the optimal use of transport and storage units. This saves costs, conserves resources and guarantees smooth processes.
We deliver your components exactly when you need them. This reduces inventory levels and reliably safeguards your production processes.
TRANSPORT OPTIMISATION We increase efficiency in the supply chain through targeted transport optimisation. For you, this means shorter distances, lower costs and more sustainable processes.
We use Kanban systems to make material flows transparent and flexible. This enables us to guarantee demand-driven supply and maximum process reliability.
Our well-designed packaging solutions provide optimum protection for your products while reducing transport and storage costs. Sustainability and efficiency go hand in hand.
Customer focus
We take the time to understand your requirements in detail and develop solutions that are truly tailored to your needs.
Every project is unique – that's why we offer tailor-made solutions that optimally address your specific challenges.
We strive for the highest quality and reliable results. You can rely on this with every one of our products and services.
Our expert support team is always on hand to help. Fast, direct and solution-oriented – so you can always stay on top of things.
We value open and clear communication. This means you always know where you stand and can maintain an overview.
With practical training courses and further education programmes, we enable you to make optimal use of our solutions.
Your opinion is important to us. We regularly gather your feedback in personal conversations, which helps us to continuously improve our services.
We value trust, consistency and mutual success. That is why we build relationships that extend beyond individual projects.
Technology
Device and plant construction
Individually designed devices and plants guarantee smooth processes in production. This enables us to provide tailor-made solutions for hydraulic applications.
Special machine construction
With innovative special machine construction, we create production solutions that are precisely tailored to your requirements. This increases productivity and flexibility in hydraulic development.
Electroplating
Electroplating provides reliable protection for your components against corrosion and wear. The result is durable and resistant hydraulic components.
Painting
We use state-of-the-art painting processes to create functional and visually appealing surfaces. This allows us to perfectly combine protection and design.
Rolling
Rolled surfaces improve the load-bearing capacity and extend the service life of hydraulic components. This creates significant added value for use in tough everyday conditions.
Honing
High-precision honing guarantees the finest surface qualities and maximum dimensional accuracy. This enables us to meet even the most demanding requirements in hydraulics.
Induction hardening
Induction hardening increases the wear resistance and load-bearing capacity of components. This results in durable products for demanding hydraulic applications.
TEM deburring
With thermal deburring (TEM), we reliably remove even the smallest burrs. This ensures precise functionality and maximum safety in hydraulic systems.
Process automation
We optimise your production processes with intelligent automation solutions. For you, this means greater efficiency, consistent quality and cost advantages in manufacturing.
Research and development
We use state-of-the-art CAE methods to optimise products right from the virtual development phase. Simulations, calculations and digital tests enable shorter development times, lower costs and maximum efficiency.
CAD (computer-aided design)
CAD designs create precise 2D and 3D models that serve as the basis for manufacturing, simulation and prototype construction. This allows us to create transparency and flexibility in every phase of the project.
FEM (finite element method)
We use FEM analyses to test loads, vibrations and thermal properties. This guarantees robust, durable and safe products – even before the first prototype is created.
CFD (computational fluid dynamics)
Our CFD simulations make flow processes visible and help to optimise energy efficiency, cooling and performance in a targeted manner.
Thanks to MBSE, we rely on digital system models instead of purely text-based descriptions. This ensures transparency, efficient collaboration and the precise implementation of complex customer requirements.
The electrical and electronic architecture forms the nervous system of our systems. Control units, software functions and cabling are perfectly coordinated and networked.
Cyber security encompasses measures to protect our digital products from cyber attacks or misuse. Secure systems are the basis for trust. We develop according to the highest security standards, such as ISO/SAE 21434, thereby ensuring that our digital products are protected against attacks and misuse.
Functional safety ensures that systems do not cause dangerous situations even in the event of faults. We develop in accordance with the highest safety standards, such as ISO 26262. This enables us to guarantee that our systems operate reliably and without risk, even in the event of faults.
After successful simulations, the first functional prototypes are created. These are used to test the design, functionality and manufacturability in a practical setting.
Testing encompasses all tests and validations that a product undergoes before it is released. Requirements, safety aspects and functionalities are tested. To ensure quality and reliability, our products undergo extensive testing.
- E/E laboratory: Here we test electronic components and control units under controlled conditions to ensure perfect interaction between hardware and software.
- Testing: In realistic tests, we validate simulation results and guarantee robust, practical products.
Quality and safety
WEBER-HYDRAULIK takes responsibility for the safety of its employees and the user safety of its products. Our reliability and performance data are defined and continuously monitored in state-of-the-art production facilities.
Quality is not just a promise for us, but something that is evident from the very beginning. We set standards through our strong customer focus, trusting partnerships with customers and suppliers, and a commitment to quality. This is reflected in particular by our IATF16949 certification.